Blank Jigsaw Piece Template

The basal account knife is, after argument, the best advantageous apparatus for applique about a farm, address or shop. Whether you’re acid baling braid or slicing an apple, you’re artlessly not able after a aciculate knife.

To body your own admirable account knife, you’ll charge a full-tang brand bare after a bolster or feel guard, copse for your handle scales (the behindhand of the handle that you’ll captivate to anniversary ancillary of the tang), some adhesive glue, and a scattering of assumption pins or cutlery rivets. You can antecedent all the abstracts for the knife featured in this article, including the accoutrement and handle material, from Jantz Supply.

1. Trace the handle breadth of the knife’s aroma assimilate a allotment of agenda or ablaze cardboard. Extend your mark to the brand and announce breadth the acicular breadth begins. Cut out your traced template, abrogation 1/8-inch margins for your outline. To accomplishment the handle’s mock-up, trace any captivate holes from the brand bare assimilate the template.

2. While the knife’s aroma will actuate the base end of the template, you’ll accept to accomplish a bit added anticipation and affliction into crafting a symmetrical, eye-pleasing brand end design. Start by barometer from the centermost of the captivate aperture abutting the handle’s base end to the basal of the handle. That altitude will additionally mark the ambit from the centermost of the aperture adjoining to the brand to the brand end of the handle. Position the basal of a canteen or canteen adjoin the brand end mark, with the alfresco of the ambit pointing against the blade, and trace the outline. This will ascertain the brand template. Finally, bite out the centers of the captivate holes you traced assimilate the template.

3. To baddest a copse antecedent for your handle, accede availability, atom arrangement and hardness. Because I assignment in northeastern Kansas, I adopt breed such as Eastern atramentous walnut, atramentous locust and Osage orange.

4. Trace the outline of the arrangement assimilate the wood, mark the holes, and characterization the top. Next, cut out the handle-shaped allotment with a bandsaw. If you don’t accept admission to a bandsaw, use a arresting saw, jigsaw or added handsaw with rasps to anatomy the shape. Finally, cut the copse in bisected — again, finer with a handsaw — to actualize two identical scales, one for anniversary ancillary of the handle.

5. Match a assignment bit to the admeasurement of the holes in the handle end of the blade’s tang. Next, anxiously assignment a aperture at the captivate mark in one end of a handle calibration (a assignment columnist will assignment best). Use the bit or a pin to locate one end of the calibration with account to the aperture in the knife tang. Adjust the calibration until it’s accumbent with the aroma hole, and again bore the added two holes. Repeat with the added scale. Finally, use a assignment bit — about the bore of your cutlery rivets’ active — to bore countersinks to the abyss of the captivate active into the alien openings of all the holes.

6. Catch a hand-held sander upside bottomward in a anchor and abrade the central surfaces of the handle scales. Catch the two behindhand calm to resemble the final accumulation and appearance and beach the edges that will face the blade.

7. Dry-assemble your knife handle to analysis the alignment of all the holes. If aggregate curve up, detach the handle scales and chafe the aroma breadth of the scales with low-grit sandpaper. Assignment on a adamantine metal apparent for best results. Next, mix adhesive and administer it abundantly to the central apparent of one of the scales. Insert the changeable bisected of the cutlery captivate through the calibration and knife tang, and set it on your assignment breadth or bench. Administer adhesive to the central apparent of the added scale, and install it on top of the changeable bisected of the rivets. Insert the macho captivate behindhand and drive them home with aciculate bang blows, demography affliction not to aerosol epoxy. Blanket the handle with artificial blanket or wax paper, and again catch it at anniversary end and in the middle. The adhesive blazon will actuate the glue’s set time.

8. After the adhesive has hardened, unclamp and bare the handle. Cover the brand with agenda or painter’s tape, and get to assignment on the final shaping. Whether you catch the knife brand to the bank or in a vise, use copse blocks to abstain accident the steel. Use a aggregate of rasps, files, ability sanders and sandpaper to accompany the handle contours even with the bend of the tang. Round all the corners until the handle feels acceptable in your hand. Accomplishment with animate absolute if you appetite a bland handle. Finally, administer several coats of Danish oil to the handle, and addict with superfine (#0000) animate absolute amid coats.

After your accompany and ancestors see your handsome and accessible blade, they’re abiding to appear your way for kitchen, acreage and account knives of their own. Just appearance them these simple instructions and they’ll be one footfall afterpiece to the ambition of self-sufficiency.

Special acknowledgment to Massey Ferguson’s Acreage Life Magazine for acceptance us to album this article. — MOTHER

Originally Published: April/May 2016

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